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Waterproof Cold Shrink Cable Boot

The pre-expanded cold shrink breakout is a rubber-based insulating sleeve that is pre-stretched on a detachable supporting core. This sealing cold shrinkable breakout exhibits exceptional durability against harsh weather conditions, resistance to acidic and alkaline substances, and provides an airtight seal, making it the preferred choice for sealing communication cables, coaxial cables, as well as medium and low voltage power cables.
 
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  • VOLSUN


Product Overview


The Waterproof Cold Shrink Cable Boot represents a paradigm shift in cable termination technology, providing reliable environmental sealing for electrical connections without requiring heat sources or specialized tools. This silicone rubber boot combines IP68 waterproof rating with exceptional dielectric properties, making it indispensable for protecting cable joints and terminations in harsh outdoor and underground environments . Its innovative cold shrink design enables quick, consistent installation even in confined spaces, ensuring long-term protection against moisture, dust, and mechanical damage in critical electrical infrastructure.


Product Features


Superior Environmental Protection

Constructed from high-grade silicone rubber, the boot achieves an IP68 ingress protection rating, ensuring complete protection against dust ingress and continuous submersion in water up to 1.5 meters . Its UV-stable formulation resists ozone degradation and weathering, maintaining flexibility and sealing performance after prolonged outdoor exposure. The material's hydrophobic properties prevent water absorption, ensuring reliable insulation in wet environments.


High-Voltage Performance

Rated for 15 kV applications, the cold shrink boot provides excellent electrical insulation with dielectric strength exceeding 20 kV/mm . It meets IEC 60529 standards for ingress protection and IEC 60243 for dielectric performance, ensuring compliance with global electrical safety regulations. The boot's uniform wall thickness ensures consistent electrical performance across the entire termination area.


Innovative Installation Design

Featuring a 1.11 inch to 0.25 inch (28 mm to 6.4 mm) shrink range, the boot accommodates various cable diameters with a snug, uniform fit . Its pre-expanded design with removable support core enables tool-free installation—simply position the boot and pull the core to activate shrinkage. This eliminates the need for heat guns or torches, making it ideal for hazardous locations or areas with fire restrictions.


Product Parameters



Category

Specification

Value

Test Method

Environmental Rating

Ingress Protection

IP68

IEC 60529

Electrical Properties

Voltage Rating

15 kV

IEC 60840


Dielectric Strength

>20 kV/mm

IEC 60243-1

Material Properties

Base Material

Silicone Rubber

ASTM D2000


Operating Temperature Range

-55°C to 125°C

ASTM D638


Shore Hardness

60 ±5 Shore A

ISO 868

Installation Data

Shrink Range

1.11" to 0.25"

Manufacturer Test


Installation Method

Cold Shrink (No Tools)

N/A


Maximum Cable Diameter

28 mm (1.11")

Manufacturer Spec



Product Applications


Telecommunication Networks

Protects fiber optic and copper cable terminations in outdoor cabinets, aerial lines, and underground vaults. Its waterproof design ensures reliable signal transmission in rainy or flooded conditions common in telecommunications infrastructure.

Power Distribution

Seals medium-voltage cable joints and terminations in underground distribution networks, pad-mounted transformers, and outdoor switchgear. The boot's dielectric properties make it suitable for 15kV distribution lines in utility applications.

Renewable Energy Installations

Essential for protecting cable connections in solar farms, wind turbines, and battery energy storage systems. Withstands the temperature extremes and weather exposure typical of renewable energy sites.

Transportation Infrastructure

Seals cable terminations in railway signaling systems, traffic control equipment, and highway lighting installations. Its vibration resistance ensures continued performance in dynamic transportation environments.


FAQ


What makes cold shrink technology superior to heat shrink alternatives?

Cold shrink technology eliminates the need for heat sources, enabling safer installation in hazardous locations and confined spaces where open flames are prohibited . It provides more uniform pressure distribution across the cable surface, ensuring consistent sealing without hot spots that can damage cable insulation.

How does the boot maintain waterproof integrity over time?

The silicone rubber formulation maintains permanent elasticity, allowing the boot to accommodate thermal expansion and contraction of cables without losing sealing pressure . Its chemical resistance prevents degradation from ozone, UV radiation, and environmental pollutants, ensuring IP68 performance for 20+ years in typical applications.

Can the boot be reused after installation?

No, the cold shrink design is intended for one-time use only. Once the support core is removed and the boot has contracted, it cannot be re-expanded without damaging the material structure. This ensures a secure, permanent seal that won't loosen over time.

What cable types are compatible with this boot?

The boot is designed for use with power cables, communication cables, and coaxial cables including LMR-600 to SPX-250 types . It accommodates both insulated and jacketed cables within its 1.11" to 0.25" diameter range, with specific versions available for different cable constructions .


Technical Performance


  Item

Typical value

Test method

Shore hardness

40±2A

GB/T531

Tensile strength

≥7.2MPa

GB/T528

   Elongation at break

≥600%

GB/T528

Tearing strength

≥30kN/m

GB/T529

Volume resistivity

≥2×1014Ω.cm

GB/T1692-1992


Specifications


Two-cores cold shrink breakout dimension

Size

Number of cores

ΦC

Application Range (mm)

ΦF

Application Range(mm)

LF(mm)

Lc(mm)

WCSF2-1(1#)

2

47

Φ23-Φ37

20

Φ8-Φ15

35

100

WCSF2-2(2#)

65

Φ30-Φ55

25

Φ10-Φ20

35

110

WCSF2-3(3#)

80

Φ34-Φ67

32

Φ15-Φ25

35

120

WCSF2-4(4#)

110

Φ44-Φ95

47

Φ20-Φ40

35

130


Three-cores cold shrink breakout dimension

Size

Number of cores

ΦC

Application Range (mm)

ΦF

Application Range(mm)

LF(mm)

Lc(mm)

WCSF3-(-1)(1#)

3

56

Φ30-Φ43

20

Φ10-Φ15

35

105

WCSF3-(-2)(2#)

65

Φ36-Φ55

25

Φ13-Φ20

35

125

WCSF3-1(1#)

80

Φ46-Φ67

32

Φ19-Φ26

45

130

WCSF3-2(2#)

88

Φ54-Φ78

35

Φ21-Φ31

45

135

WCSF3-3(3#)

104

Φ62-Φ90

40

Φ25-Φ33

45

150

WCSF3-4(4#)

120

Φ72-Φ105

47

Φ31-Φ40

45

165

WCSF3-5(5#)

140

Φ88-Φ120

60

Φ36-Φ52

55

180

WCSF3-5A1(6#)

150

Φ88-Φ128

65

Φ36-Φ57

55

180

WCSF3-5A2(7#)

165

Φ88-Φ138

70

Φ36-Φ62

55

180

Four-cores cold shrink breakout dimension

Size

Number of cores

ΦC

Application Range (mm)

ΦF

Application Range (mm)

LF(mm)

Lc(mm)

WCSF4-1(1#)

4

60

Φ26-Φ25

20

Φ10-Φ14

35

126

WCSF4-2(2#)

70

Φ36-Φ55

25

Φ12-Φ17

40

137

WCSF4-3(3#)

88

Φ51-Φ75

32

Φ14-Φ25

40

145

WCSF4-4(4#)

120

Φ56-Φ92

47

Φ19-Φ40

40

160


Five-cores cold shrink breakout dimension

Size

Number of cores

ΦC

Application Range (mm)

ΦF

Application Range (mm)

LF(mm)

Lc(mm)

WCSF5-1(1#)

5

70

Φ36-Φ62

20

Φ10-Φ14

40

123

WCSF5-2(2#)

88

Φ46-Φ73

25

Φ12-Φ17

40

134

WCSF5-3(3#)

110

Φ59-Φ95

35

Φ16-Φ27

45

138

WCSF5-4(4#)

120

Φ59-Φ100

40

Φ16-Φ32

45

138



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