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Unidirectional Fabric for Automotive Parts

Volsun unidirectional carbon fiber cloth, as a high-performance composite material, has excellent corrosion resistance, tensile strength and elastic modulus. Its strength is more than 5 times that of steel of the same weight, but its weight is only 1/5 of that of steel. It can be used in aerospace, automotive industry, sports equipment and other fields.
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  • VOLSUN

As a leading supplier of high-performance composite materials, VOLSUN presents our premium unidirectional carbon fiber fabric, a lightweight, ultra-strong reinforcement material engineered for automotive manufacturing, structural engineering, aerospace, and high-performance sports equipment production. Made from high-strength virgin carbon fiber yarn (≤12k), this unidirectional fabric delivers exceptional tensile strength (more than 5 times that of steel of the same weight) with a density of just 1/5 of steel, making it the ideal material for industrial clients seeking to optimize strength-to-weight ratios in their products and projects. Available in standard 200g/㎡ and 300g/㎡ specifications, it is designed for use with specialized carbon fiber impregnating adhesive to deliver consistent, reliable reinforcement performance.

Unidirectional Fabric for Automotive Parts

Key Features & Industrial-Grade Benefits

Industry-Leading Strength-to-Weight Ratio

At the core of our unidirectional carbon fiber fabric cloth is its exceptional mechanical performance, with a tensile strength of ≥3400MPa, elastic modulus of 230GPa, and flexural strength of ≥700MPa, tested to GB3354-2014 standards. This ultra-high strength, paired with its ultra-lightweight composition, enables industrial clients to achieve significant weight reduction without compromising structural rigidity and load-bearing capacity. For automotive manufacturers, this translates to improved vehicle energy efficiency, enhanced acceleration and braking performance, and reduced carbon emissions, while for structural engineering projects, it delivers superior reinforcement without adding excessive load to existing structures.

Superior Versatility & Environmental Resistance

Our carbon fiber fabric cloth features excellent flexibility, making it adaptable to complex structural shapes including beams, columns, walls, curved surfaces, and irregular automotive components, with no restriction on structural geometry. It delivers outstanding chemical corrosion resistance, high and low temperature stability, and X-ray translucency, making it suitable for use in harsh industrial, outdoor, and chemical environments. Its unidirectional fiber design ensures concentrated tensile strength along the fiber axis, enabling precise, targeted reinforcement for high-stress areas in automotive parts, building structures, and industrial equipment.

Streamlined Construction & Consistent Performance

This carbon fiber fabric for automotive parts is designed for easy, efficient installation, with a thin, uniform thickness (0.167mm per layer for 300g/㎡ specifications) that minimizes finished part size and structural profile. It is compatible with standard resin impregnation and wet lay-up processes, supporting both manual installation and automated production lines for high-volume manufacturing. With interlaminar shear strength ≥45MPa, it delivers excellent bonding performance with resin matrices and base materials, ensuring long-term, stable reinforcement performance with no delamination or degradation over the service life.

Technical Specifications

Item

Specification Value

Reference Standard

Virgin Yarn

≤12k

GB50728-2011

Tensile Strength

≥3400MPa

GB3354-2014

Elastic Modulus

230GPa

GB3354-2014

Elongation Rate

≥1.6%

GB3354-2014

Flexural Strength

≥700MPa

GB3354-2014

Interlaminar Shear Strength

≥45MPa

GB3354-2014

Tensile Bond Strength between Fiber Composite and Concrete under Upward Application

≥2.5MPa with cohesive failure in concrete

GB50728-2011

Product Grade

High Strength Ⅰ

High Strength Ⅱ

Fiber Direction

Unidirectional

Unidirectional

Unidirectional

Unidirectional

Unidirectional

Unidirectional

Product Model

VSUC30-3K

VSUC30-3KS

VSUC-3K

VSUC-3KA

VSUC-3KB

VSUC-3KC

Product Specification(g/㎡)

300

300

300

300

300

300

Product Thickness(mm/ Layer)

0.167

0.167

0.167

0.167

0.167

0.167

Product Width(mm)

100-500

100-500

100-500

100-500

100-500

100-500

Cloth Length(m)

100

100

100

100

100

100

Warp Yarn Density(Strand /cm)

36

36

37

40

36

47

Typical Applications & Industry Solutions

Our unidirectional carbon fiber fabric delivers targeted solutions for industrial clients across high-demand sectors:

Automotive Lightweight Manufacturing: Production of automotive body panels, chassis components, interior structural parts, and racing vehicle components, delivering significant weight reduction while enhancing vehicle rigidity, torsion resistance, and crash safety performance.

Building & Infrastructure Reinforcement: Seismic reinforcement, load-bearing capacity upgrade, and crack repair for bridges, tunnels, commercial buildings, and industrial structures, providing a cost-effective, non-intrusive alternative to traditional steel reinforcement.

Aerospace & Aviation Engineering: Manufacturing of aircraft interior components, UAV airframes, and satellite structural parts, leveraging its ultra-lightweight, high-strength properties to improve payload capacity and flight performance.

High-Performance Sports Equipment: Production of bicycle frames, golf club shafts, sailing equipment, and winter sports gear, enabling optimized weight distribution and enhanced mechanical performance for professional and recreational products.

Customization & Flexible Supply Solutions

VOLSUN works closely with industrial partners to deliver customized unidirectional carbon fiber fabric solutions aligned with unique project and production requirements. We offer customizable specifications including fabric weight (200g/㎡, 300g/㎡, and custom grades), width (100mm to 500mm, and custom sizes), yarn count, and warp yarn density, to match specific application needs. Our flexible supply chain supports both small-batch prototype orders and large-volume bulk shipments, with reliable lead times and global delivery capabilities to support manufacturing and construction operations worldwide.

FAQs

What resin is compatible with this unidirectional carbon fiber fabric?

Our carbon fiber fabric cloth is designed for use with specialized carbon fiber impregnating adhesive, including epoxy resin systems, which are recommended to achieve optimal bonding performance and mechanical properties.

Which specification should I choose for automotive parts manufacturing?

The 300g/㎡ high-strength grade is the standard choice for automotive structural components, while 200g/㎡ grade is suitable for non-structural lightweight parts and complex curved surfaces. Our technical team can provide tailored recommendations based on your specific performance requirements.

What is the shelf life of this carbon fiber fabric?

When stored in a cool, dry environment away from direct sunlight and moisture, the unidirectional carbon fiber fabric has a shelf life of 12 months from the date of manufacture.

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