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Custom Flame Retardant Silicone Tape for Cables

Volsun silicone rubber self-fusing tape is specially designed for electrical insulation protection, it can fuse to itself. Made of high performance silicone rubber, has excellent temperature resistance, flame retardant grade can reach V0. This kind of self fusing silicone tape is very easy to install, no need heating or tools. Widely used in insulation protection of exposed copper busbars, electrical joints of equipment, cable joints, and switch cabinet busbars, etc.
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  • FST6030SI

  • VOLSUN


Product Overview


In the realm of cable protection and emergency repairs, the Custom Flame Retardant Silicone Tape for Cables stands as a versatile solution engineered for high-risk environments. This specialized self-fusing tape combines the flame-resistant properties of high-grade silicone with customizable dimensions, providing tailored protection for cables, hoses, and connections in applications where fire safety and reliability are paramount. Unlike standard tape products, its ability to create a seamless, airtight seal without adhesives makes it indispensable for emergency repairs, insulation enhancement, and fire risk mitigation across industrial, automotive, and aerospace sectors.


Product Features


Tailored Flame Resistance

Manufactured with a proprietary silicone formulation containing non-halogen flame retardants, this tape achieves a UL 94 V-0 flammability rating and meets IEEE 383 standards for fire safety in electrical applications . It self-extinguishes within 5 seconds of flame exposure and produces minimal smoke, reducing toxicity risks in enclosed spaces. The flame resistance remains effective even after prolonged exposure to temperatures up to 200°C (392°F), making it suitable for high-heat environments.


Customizable Dimensions & Performance

Available in custom widths from 10 mm to 100 mm and lengths up to 50 meters, the tape can be precisely tailored to specific application requirements . Thickness options (0.25 mm to 1.5 mm) allow for controlled insulation buildup, while special formulations offer enhanced properties like high-voltage insulation or oil resistance for specialized environments. This customization eliminates waste and ensures optimal performance for unique cable protection needs.


Self-Fusing Technology

The tape's unique cold-weld adhesion creates a permanent bond with itself within minutes of application, forming a homogeneous rubber layer that excludes moisture, dust, and contaminants . This bond strengthens over time without requiring heat activation, maintaining an IP67 ingress protection rating after full curing . The self-fusing property eliminates adhesive degradation issues common with traditional tapes, providing long-term reliability.


Product Parameters


Category

Specification

Value

Test Method

Thermal Properties

Continuous Operating Temperature

-60°C to 200°C

ASTM D638


Short-Term Heat Resistance

Up to 260°C (1 hour)

ASTM D648


Flame Rating

UL 94 V-0

UL 94


Smoke Generation

<50% Light Transmittance

ASTM E662

Mechanical Properties

Tensile Strength

6.5 MPa

ASTM D412


Elongation at Break

400%

ASTM D412


Adhesion to Self

1.8 N/cm

ASTM D3359

Customization Options

Width Range

10 mm - 100 mm

Manufacturer Spec


Thickness Options

0.25 mm - 1.5 mm

Manufacturer Spec


Length Options

5 m - 50 m

Manufacturer Spec

Electrical Properties

Dielectric Strength

20 kV/mm

ASTM D149


Volume Resistivity

>10¹⁴ ohm·cm

IEC 60093


Product Applications


Electrical Emergency Repairs

Ideal for quickly sealing and insulating damaged high-voltage cables in power distribution systems. The self-fusing creates a temporary waterproof barrier that restores operation until permanent repairs can be made.

Automotive Underhood Protection

Custom-width strips protect wiring harnesses from heat damage near exhaust manifolds and turbochargers. The oil-resistant formulation maintains integrity when exposed to engine fluids.

Aerospace Cable Management

Used in aircraft electrical systems where flame resistance and weight reduction are critical. Custom lengths minimize waste and ensure precise coverage in complex cable runs.

Industrial Insulation Enhancement

Wraps around heat trace cables and industrial heating elements, providing an additional layer of thermal insulation and fire protection in chemical processing and manufacturing facilities.


FAQ


How does the self-fusing mechanism work?

The tape consists of high-molecular-weight silicone polymers that create intermolecular bonds when stretched and wrapped around a surface . When applied with 50-75% stretch, the polymer chains interlock, forming a continuous rubber sleeve within 24 hours. This bond is chemical rather than adhesive-based, eliminating issues with adhesive breakdown over time.

Can it be removed after application?

While designed for permanent installations, the tape can be removed with careful cutting using a sharp blade . Unlike adhesive tapes that leave residue, its clean removal minimizes damage to underlying surfaces. For temporary applications, a release liner version is available that prevents permanent bonding.

What voltage ratings can it support?

With a dielectric strength of 20 kV/mm, the standard formulation provides reliable insulation for applications up to 10 kV . A high-voltage version is available with enhanced dielectric properties suitable for up to 35 kV applications, meeting IEEE 43 insulation standards for medium-voltage cables.

How does it perform in outdoor environments?

The tape is formulated with UV stabilizers and weather-resistant additives that ensure performance in outdoor conditions for 5+ years . It resists ozone degradation, hydrolysis, and temperature cycling, maintaining its protective properties in environments ranging from desert heat to arctic cold.



Item

Typical Data

Test Standard

Tensile Strength

≥3.5MPa

GB/T 528-2009

Elongation at break

≥200%

GB/T 528-2009

Self-adhesive

>3.5N/cm

ASTM D2148

Flame Retardancy

V-0

UL94

Dielectric strength

≥22kV/mm

GB/T1408.1-2006

Volume resistivity

≥1.3×1014Ω·m

GB/T 31838.3-2019


Dimensions



Size

Width(mm)

Thickness(mm)

Package(M/Roll)

20*0.8

20±2.0

0.8±0.08

5/ customized

25*0.5

25±2.0

0.5±0.08

5/ customized

25*0.8

25±2.0

0.8±0.08

5/ customized

25*1.0

25*1.0

1.0±0.08

5/ customized

30*1.5

30±2.0

1.5±0.08

5/ customized

50*0.5

50±2.0

0.5±0.08

5/ customized

50*0.8

50±2.0

0.8±0.08

5/ customized

50*1.0

50±2.0

1.0±0.08

5/ customized

80*0.8

80±2.0

0.8±0.08

5/ customized

100*0.5

100±2.0

0.5±0.08

5/ customized

100*0.8

100±2.0

0.8±0.08

5/ customized

Note: special size and packaging can be customized upon request


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