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2:1 Diesel Resistant Elastomer Heat Shrink Tubing for Wire Harness Protection

TZRS-DR150(2X) is a 2:1 diesel resistant elastomeric heat shrink tubing designed for cable, wire harness, terminal and joint protection in demanding environments. Made from radiation-modified polymer elastomer, it provides long-term thermal stability, flame retardancy and resistance to diesel, aviation fuel and high-temperature fluids. With an operating temperature range of -75°C to 150°C, it is suitable for applications in military vehicles, railway systems, marine equipment and commercial cable assemblies.
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  • TZRS-DR150(2X)

  • VOLSUN

Product Detail

TZRS-DR150(2X) diesel resistant elastomeric heat shrink tubing is engineered for electrical insulation and mechanical protection of cables, wire harnesses, terminals, branch joints and connectors exposed to fuels, oils and high-temperature environments. The tubing is manufactured from radiation-modified polymer elastomer and offers a combination of flexibility, flame retardancy, long-term heat resistance and fluid resistance.


It is suitable for use in military vehicles, high-speed railway vehicles, marine equipment and commercial cable assemblies where protection against diesel, aviation fuel and high-temperature fluids is required. The product has a 2:1 shrink ratio, operates from -75°C to 150°C and complies with RoHS environmental requirements.


Quick Specifications


Item Value
Product Type Diesel resistant elastomeric heat shrink tubing
Model TZRS-DR150(2X)
Material Radiation-modified polymer elastomer
Shrink Ratio 2:1
Operating Temperature -75°C to 150°C
Shrink Temperature 110°C to 220°C
Standard Color Black
Compliance RoHS compliant
Standard Sizes Φ1.6 to Φ50.8


Key Features and Benefits

  • Diesel and fuel resistance: Designed to protect cables and harnesses exposed to diesel, aviation fuel and high-temperature fluids.

  • Wide operating temperature range: Suitable for continuous use from -75°C to 150°C.

  • Flame retardant performance: Passes flame retardancy testing according to ASTM D2671 Procedure B.

  • Flexible elastomeric construction: Made from radiation-modified polymer elastomer for flexible cable and harness protection.

  • 2:1 shrink ratio: Provides secure coverage for cables, terminals, branch joints and connectors.

  • RoHS compliant: Meets RoHS environmental requirements.

  • Standard color: Black


Application


TZRS-DR150(2X) is suitable for insulation, jacketing and protection of electrical cables and wire harnesses in harsh environments, especially where exposure to fuels, oils or high-temperature fluids may occur.

Typical applications include:

  • Cable and wire harness protection in military vehicles

  • Electrical insulation for high-speed railway vehicle systems

  • Cable protection in marine and shipboard equipment

  • Protection of commercial cable terminals, branch joints and connectors

  • Harness protection in areas exposed to diesel, aviation fuel or high-temperature fluids



Technical Performance

Item

Typical Value

Test Method

Tensile strength

≥11.7MPa

ASTM D 2671

Elongation at break

≥400%

ASTM D 2671

Tensile strength after heat aging

≥8MPa

160℃×168h

Elongation at break after heat aging

≥200%

160℃×168h

Axial rate of change

-10%~+10%

ASTM D 2671

Breakdown strength

≥11.9kV/mm

IEC 60243

Tensile strength after solvent aging

≥10.3MPa

24 h: diesel at 70°C, water at 70°C, lubricating oil at 100°C

Elongation at break after solvent aging

≥200%

24 h: diesel at 70°C, water at 70°C, lubricating oil at 100°C

Flame retardancy

Pass

ASTM D 2671 PROCEDURE B

Heat shock

No cracks, no dripping

215℃×4h


Structure


Dimensional structure diagram of diesel resistant elastomeric heat shrink tubing showing supplied ID, recovered ID and recovered wall thickness



The diagram shows the dimensional structure of TZRS-DR150(2X) heat shrink tubing before and after shrinking. D refers to the supplied inside diameter before shrinking, d refers to the recovered inside diameter after full recovery, and W refers to the recovered wall thickness. These dimensions help users select the appropriate tubing size based on the outside diameter of the cable, terminal, branch joint or connector to be protected.


Dimensions

Size

Supplied ID Min.(mm)

After fully recovery (mm)

Standard package

(M/Roll)

Recovered ID Max. (mm)

Recovered Wall Thickness (mm)

Φ1.6

≥1.6

≤0.8

0.40±0.10

200

Φ3.2

≥3.2

≤1.6

0.76±0.15

100

Φ4.8

≥4.8

≤2.4

0.84±0.15

100

Φ6.4

≥6.4

≤3.2

0.89±0.15

100

Φ7.9

≥7.9

≤4.0

0.84±0.15

100

Φ9.5

≥9.5

≤4.8

1.02±0.20

50

Φ12.7

≥12.7

≤6.4

1.22±0.20

50

Φ15.9

≥15.9

≤8.0

1.32±0.25

30

Φ19.0

≥19.0

≤9.5

1.45±0.28

30

Φ22.0

≥22.0

≤11.0

1.55±0.25

30

Φ25.4

≥25.4

≤12.7

1.78±0.28

30

Φ30.0

≥30.0

≤15.0

1.80±0.25

30

Φ38.1

≥38.1

≤19.0

2.41±0.41

30

Φ50.8

≥50.8

≤25.4

2.79±0.41

20

Note: Special sizes and packaging can be customized upon request.


How to Select the Right Size


Choose a supplied ID that is large enough to slide over the cable, terminal or joint before shrinking. After heating, the recovered ID should be smaller than or close to the outside diameter of the covered object to ensure a tight fit. Refer to the dimensions table for supplied ID, recovered ID and wall thickness.


Installation Guidelines


Apply heat evenly around the tubing until it fully conforms to the cable, terminal or joint. The recommended shrinking temperature range is 110°C to 220°C. Avoid overheating or applying direct flame unless approved by the installation procedure.


Compliance and Test Methods


  • RoHS compliant

  • Tensile strength and elongation tested according to ASTM D2671

  • Dielectric strength tested according to IEC 60243

  • Flame retardancy tested according to ASTM D2671 Procedure B


FAQ


Q1: What is diesel resistant heat shrink tubing used for?

It is used to protect cables, wire harnesses, terminals, branch joints and connectors in environments exposed to diesel, aviation fuel and high-temperature fluids.

Q2: What is the operating temperature range of TZRS-DR150(2X)?

The operating temperature range is -75°C to 150°C.

Q3: What is the shrink ratio of this tubing?

TZRS-DR150(2X) has a 2:1 shrink ratio.

Q4: Is this tubing RoHS compliant?

Yes, the product complies with RoHS environmental requirements.

Q5: What sizes are available?

Standard sizes range from Φ1.6 to Φ50.8. Custom sizes and packaging are available upon request.


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