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VS-TP1001 Two Component Silicone Thermal Conductive Potting Compound for PCB

VS-TP1001 is a two-component 1:1 mixing ratio heat-curing silicone thermal potting compound that can be cured at room temperature or under heating conditions to create a highly elastic thermally conductive silicone rubber. 
This product is tailored for the production of electronic and electrical products and modules, such as the potting protection of high-power power modules and other equipment, as well as a stable connection between automotive electronic components and printed circuit boards (PCBs).
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  • VS-TP1001

  • VOLSUN

Description


VS-TP1001 is a specialized two-component heat-conductive potting compound material that cures into elastic silicone rubber. It is designed for electronic and electrical products and modules, providing protection for high-power power supply modules, frequency converters, sensors, and ensuring secure connection and fixation between on-board electronic devices and PCBs. This silicone potting compound can be cured at room temperature or through heating, making it versatile for various applications in the electronics industry.


Features


  • Wide operating temperature range of -70℃ to +200℃

  • Outstanding mechanical properties and flexibility

  • Superior thermal conductivity and resistance to aging

  • Self-leveling with low viscosity, making it easy to fill seams and drill

  • Good adhesion to metals and plastics, with low modulus and stress for added durability and reliability


Technical Performance


Item

Typical value

Test method

Mixing ratio

1:1

/

Color(After mixing)

Grey

Visual inspection

Viscosity(Component A) @25

2500±500cps

ASTM D2196

Viscosity(Component B) @25

2500±500cps

ASTM D2196

Viscosity(After mixing) @25

2500±500cps

ASTM D2196

Opening hours@25℃

≥60min

/

Curing condition

30min/50℃;20min/100℃

/

Thermal conductivity

1.0±0.2 W/m·k

ASTM D5470

Thermal resistance

0.000815m2·k/W

ASTM D5470

hardness

65±5 Shore A

GB/T 531.1-2008

density

2.0±0.2 g/cm3

GB/T 1033.1-2008

Tensile strength

>0.5 MPa

GB/T 528-2009

Elongation at break

>10%

GB/T 528-2009

Flame retardant rating

V-0

UL94

Breakdown strength

≥15 kV/mm

GB/T 1695-2005

Volume resistivity

≥ 1.0×1014 Ω·cm

GB/T 1692-2008

Dielectric constant (1000Hz)

3.9~4.6

GB/T 1693-2007


Dimensions


Type

Packing

VS-TP1001(1kg)

 Component A 0.5kg; Component B 0.5kg

VS-TP1001(20kg)

Component A 10kg; Component B 10kg

VS-TP1001(40kg)

Component A 20kg; Component B 20kg

VS-TP1001(80kg)

Component A 40kg; Component B 40kg

VS-TP1001(100kg)

Component A 50kg; Component B 50kg


Instructions


  • Stir components A and B separately before mixing

  • Combine the well-stirred components A and B in a 1:1 ratio (either volume or weight)

  • Pour the mixed compound into the device to be filled and allow it to cure (can be cured at room temperature or with heat)


Cautions


  • To ensure even distribution of fillers, it is essential to stir components A and B separately before mixing to achieve a uniform blend. 

  • Once components A and B are mixed, they will undergo a reaction and cure process, making it crucial to use the mixture promptly without attempting to reuse it after curing.

  • Prior to pouring the mixture into the protective part, ensure the absence of large debris or contaminants to maintain optimal material adhesion.

  • During the curing process, avoid contact with external objects that could impact the material's appearance and protective properties until it is fully cured.

  • Avoid contact with eyes and mouth. In case of accidental exposure, rinse with clean water or seek medical attention.

  • Vacuum defoaming is necessary for achieving high thermal conductivity before pouring the mixture.

  • Note that curing time may be prolonged in low-temperature environments.


Storage conditions and shelf life


  • Store products in their original packaging with the lid tightly closed to prevent contamination, maintaining a temperature range of 15℃ to 30℃ and relative humidity below 70%.

  • The shelf life of the product is 9 months from the date of production.



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